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Aug 14, 2023

Only Connect: A guide to fiber optics

Welcome to another post in the series by Nick Locke, of Nicab Ltd, who has over 15 years experience in the electronics manufacturing industry specialising in interconnection cable assembly.

Welcome to another post in the series by Nick Locke, of Nicab Ltd, who has over 15 years experience in the electronics manufacturing industry specialising in interconnection cable assembly.

As you may know I’m a big fan of Fiber Optics the main reason being that the bandwidth is massive and its uses are almost endless. Oh, and it won't rust!

This week I have decided to give you a real treat with a guide to fiber optics from our friends at the FOA (Fiber Optic Association).

Optical Fiber

Fiber Optics is the communications medium that works by sending optical signals down hair-thin strands of extremely pure glass or plastic fiber. The light is "guided" down the centre of the fiber called the "core". The core is surrounded by a optical material called the "cladding" that traps the light in the core using an optical technique called "total internal reflection." The fiber itself is coated by a "buffer" as it is made to protect the fiber from moisture and physical damage. The buffer is what one strips off the fiber for termination or splicing.

The core and cladding are usually made of ultra-pure glass, although some fibers are all plastic or a glass core and plastic cladding. The core is designed to have a higher index of refraction, an optical parameter that is a measure of the speed of light in the material, than the cladding, which causes "total internal reflection" to trap light in the core up to a certain angle, which defines the "numerical aperture" of the fiber.

Glass fiber is coated with a protective plastic covering called the "primary buffer coating" that protects it from moisture and other damage. More protection is provided by the "cable" which has the fibers and strength members inside an outer protective covering called a "jacket".

Fiber Types: Multimode & Singlemode, Core/Cladding Size

The two types of fiber are multimode and singlemode. Within these categories, fibers are identified by their core and cladding diameters expressed in microns (one millionth of a meter), e.g. 50/125 micron multimode fiber.Most fibers are 125 microns in outside diameter – a micron is one one-millionth of a meter and 125 microns is 0.005 inches- a bit larger than the typical human hair.

Multimode fiber has light travelling in the core in many rays, called modes. It has a larger core (almost always 50 or 62.5 microns) which supports the transmission of multiple modes (rays) of light. Multimode is generally used with LED sources at wavelengths of 850 and 1300nm (see below!) for slower local area networks (LANs) and lasers at 850 (VCSELs) and 1310nm (Fabry-Perot lasers) for networks running at gigabits per second or more.

Singlemode fiber has a much smaller core, only about 9 microns, so that the light travels in only one ray (mode.) It is used for telephony and CATV with laser sources at 1300 and 1550nm because it has lower loss and virtually infinite bandwidth.Plastic Optical Fiber (POF) is large core ( about 1mm) fiber, usually step index, that is used for short, low speed networks.

PCS/HCS (plastic or hard clad silica, plastic cladding on a glass core) has a smaller glass core (around 200 microns) and a thin plastic cladding.

Step index multimode was the first fiber design. It has higher attenuation and is too slow for many uses, due to the dispersion caused by the different path lengths of the various modes travelling in the core. Step index fiber is not widely used – only POF and PCS/HCS (plastic or hard clad silica, plastic cladding on a glass core) use a step index design today.

Graded index multimode fiber uses variations in the composition of the glass in the core to compensate for the different path lengths of the modes. It offers hundreds of times more bandwidth than step index fiber – up to about 2 gigahertz. Two types are in use, 50/125 and 62.5/125, where the numbers represent the core/cladding diameter in microns.

Singlemode fiber shrinks the core down so small that the light can only travel in one ray. This increases the bandwidth to almost infinity – but it's practically limited to about 100,000 gigahertz – that's still a lot! Singlemode fiber has a core diameter of 8-10 microns, specified as "mode field diameter," the effective size of the core, and a cladding diameter of 125 microns.

Specialty Fibers have been developed for applications that require unique fiber performance specifications. Erbium-doped singlemode fibers are used in fiber amplifiers, devices used in extremely long distance networks to regenerate signals. Fibers are optimised for bandwidth at wavelengths appropriate for DWDM systems or to reverse chromatic dispersion. This is an active area of fiber development.

The manufacturing of optical fiber to sub-micron precision is an interesting process involving making ultra-pure glass and pulling it into strands the size of a human hair. The process begins with the manufacture of a perform, a large diameter glass rod which has the exact same optical cross section as a fiber but is hundreds of times larger. The end of the rod is heated and a thin strand of fiber is pulled from the perform and wound on large reels. After manufacture, the fiber is tested and then made into cable.

Here is more information on fiber manufacturing.

Fiber Sizes and Types

Fiber comes in two types, singlemode and multimode. Except for fibers used in specialty applications, singlemode fiber can be considered as one size and type. If you deal with long haul telecom or submarine cables, you may have to work with specialty singlemode fibers.

Relative sizes of all fibers

Comparison of core/cladding sizes

Multimode fibers originally came in several sizes, optimised for various networks and sources, but the data industry standardized on 62.5 core fiber in the mid-80s (62.5/125 fiber has a 62.5 micron core and a 125 micron cladding. It's now called OM1 standard fiber.) Recently, as gigabit and 10 gigabit networks have become widely used, an old fiber design has been revived. 50/125 fiber was used from the late 70s with lasers for telecom applications before singlemode fiber became available. 50/125 fiber (OM2 standard) offers higher bandwidth with the laser sources used in the gigabit LANs and can allow gigabit links to go longer distances. Newer OM3 or laser-optimized 50/125 fiber today is considered by most to be the best choice for multimode applications.

To identify the types of fiber in a cable, there are standardized colour codes for the cable jacket covered under TIA-598. Here is more information on colour codes for cables and con nectors.

Fiber Types and Typical Specifications(OM/OS refers to TIA types, B refers to IEC types, G refers to ITU types)

Core/Cladding

Attenuation

Bandwidth

Applications/Notes

Multimode Graded-Index

@850/1300 nm

@850/1300 nm

50/125 microns (OM2)

3/1 dB/km

500/500 MHz-km

Laser-rated for GbE LANs

50/125 microns (OM3)

3/1 dB/km

2000/500 MHz-km

Optimized for 850 nm VCSELs

50/125 microns (OM4)

3/1 dB/km

3600/500 MHz-km

Optimized for 850 nm VCSELs, higher speed

62.5/125 microns (OM1)

3/1 dB/km

160-200/500 MHz-km

LAN fiber

100/140 microns

3/1 dB/km

150/300 MHz-km

Obsolete

Singlemode

@1310/1550 nm

9/125 microns (OS1 B1.1 or G.652)

0.4/0.25 dB/km

HIGH!

~100 Terahertz

Singlemode fiber, most common for Telco/CATV/high speed LANs

9/125 microns (OS2, B1.2 or G.652)

0.4/0.25 dB/km

HIGH!

~100 Terahertz

Low water peak fiber

9/125 microns (B2 or G.653)

0.4/0.25 dB/km

HIGH!

~100 Terahertz

Dispersion shifted fiber

9/125 microns (B1.2 or G.654)

0.4/0.25 dB/km

HIGH!

~100 Terahertz

Cutoff shifted fiber

9/125 microns (B4 or G.654)

0.4/0.25 dB/km

HIGH!

~100 Terahertz

Non-zero dispersion shifted fiber

Multimode Step-Index

@850 nm

@850 nm

200/240 microns

4-6 dB/km

50 MHz-km

Slow LANs & links

POF (plastic optical fiber)

@ 650 nm

@ 650 nm

1 mm

~ 1 dB/m

&nb sp;~5 MHz-km

Short Links & Cars

CAUTION: You cannot mix and match fibers! Trying to connect singlemode to multimode fiber can cause 20 dB loss – that's 99% of the power. Even connections between 62.5/125 and 50/125 can cause loss of 3 dB or more – over half the power. More on mismatched fibers.

Fiber Specifications

The usual fiber specifications are size (core/cladding diameter in microns), attenuation coefficient (dB/km at appropriate wavelengths) and bandwidth (MHz-km) for multimode fiber and chromatic and polarization-mode dispersion for singlemode fiber.While manufacturers have other specs for designing and manufacturing the fiber to industry standards, like numerical aperture (the acceptance angle of light into the fiber), ovality (how round the fiber is), concentricity of the core and cladding, etc., these specs do not generally affect users who specify fibers for purchase or installation. Here is more information on testing fiber specifications.

Some fibers have been designed to be much less sensitive to bend-induced losses. These "bend-insensitive" fibers are designed for use as patch cords or in tight premises applications where regular fibers would suffer losses. Here is more information on bend-insensitive fibers.

Attenuation

The primary specification of optical fiber is the attenuation. Attenuation means a loss of optical power. The attenuation of an optical fiber is expressed by the attenuation coefficient which is defined as the loss of the fiber per unit length, in dB/km.

The attenuation of the optical fiber is a result of two factors, absorption and scattering. The absorption is caused by the absorption of the light and conversion to heat by molecules in the glass. Primary absorbers are residual OH+ and dopants used to modify the refractive index of the glass. This absorption occurs at discrete wavelengths, determined by the elements absorbing the light. The OH+ absorption is predominant, and occurs most strongly around 1000nm, 1400nm and above1600nm.

The largest cause of attenuation is scattering. Scattering occurs when light collides with individual atoms in the glass and is anisotropic. Light that is scattered at angles outside the numerical aperture of the fiber will be absorbed into the cladding or transmitted back toward the source Scattering is also a function of wavelength, proportional to the inverse fourth power of the wavelength of the light. Thus if you double the wavelength of the light, you reduce the scattering losses by 2 to the 4th power or 16 times.

For example, the loss of multimode fiber is much higher at 850nm ( called short wavelength) at 3 dB/km, while at 1300nm (called long wavelength) it is only 1 dB/km. That means at 850nm, half the light is lost in 1 km, while only 20% is lost at 1300nm.

Therefore , for long distance transmission, it is advantageous to use the longest practical wavelength for minimal attenuation and maximum distance between repeaters. Together, absorption and scattering produce the attenuation curve for a typical glass optical fiber shown above.

Fiber optic systems transmit in the "windows" created between the absorption bands at 850nm, 1300nm and 1550nm, where physics also allows one to fabricate lasers and detectors easily. Plastic fiber has a more limited wavelength band, that limits practical use to 660nm LED sources.

Bandwidth

Multimode fiber's information transmission capacity is limited by two separate components of dispersion: modal and chromatic. Modal dispersion comes from the fact that the index profile of the multimode fiber isn't perfect. The graded index profile was chosen to theoretically allow all modes to have the same group velocity or transit speed along the length of the fiber. By making the outer parts of the core a lower index of refraction than the inner parts of the core, the higher order modes speed up as they go away from the centre of the core, compensating for their longer path lengths.

In an idealized fiber, all modes have the same group velocity and no modal dispersion occurs. But in real fibers, the index profile is a piecewise approximation and all modes are not perfectly transmitted, allowing some modal dispersion. Since the higher order modes have greater deviations, the modal dispersion of a fiber (and therefore its laser bandwidth) tends to be very sensitive to modal conditions in the fiber. Thus the bandwidth of longer fibers degrades nonlinearly as the higher order modes are attenuated more strongly.

The second factor in fiber bandwidth, chromatic dispersion, affects both multimode and singlemode fiber. Remember a prism spreads out the spectrum of incident light since the light travels at different speeds according to its colour and is therefore refracted at different angles. The usual way of stating this is the index of refraction of the glass is wavelength dependent. Thus, a carefully manufactured graded index profile can only be optimised for a single wavelength, usually near 1300nm, and light of other colours will suffer from chromatic dispersion. Even light in the same mode will be dispersed if it is of different wavelengths.

Chromatic dispersion is a big problem with LED sources in MM fiber, which have broad spectral outputs, unlike lasers which concentrate most of their light in a narrow spectral range. Systems like FDDI, based on broad spectral output surface emitter LEDs, suffered such intense chromatic dispersion that transmission was limited to only two km of 62.5/125 fiber.

Chromatic dispersion (CD) also affects long links in singlemode systems, even with lasers, so fiber and sources are optimised to minimize chromatic dispersion in the long distance links.

Well done for getting through this, I’m sure you’ll agree with me fiber is amazing and why not use it more! Anyway as a special treat, I’ll give you a test next week to see how much you have learnt!

Previous Only Connect entries:

* Only Connect: Product Technology – Cat 7 network cabling

* Only Connect: Carbon nanotubes – a new interconnection technology

* Only Connect: Ten things to consider when choosing a coax connector< /b>

* Only Connect: How to promote UK Manufacturing #4

* Only Connect: Renewable energy made in the UK (Going Green #5)

* Only Connect: Electronics and natural disasters

* Only Connect: A simple guide to DVI Connectors

* Only Connect: A Thunderbolt of innovation

* Only Connect: The golden principle of good design

* Only Connect: Common fiber connectors – a guide

* Only Connect: Product innovation – mixing signal

* Only Connect: IPC versus Greenpeace electronics scorecard

* Only Connect: Product innovation from Space

* Only Connect: Apple's MagSafe connector makes sense

* Only Connect: Coaxial connections guide

* Only Connect: Eco-gift for Christmas (Going Green #4)

* Only Connect: How to promote UK Manufacturing #3

* Only Connect: On using Ethernet connectors

* Only Connect: High-temp superconductors good news for renewable energy

* Only Connect: A positive mindset for winning government contracts

* Only Connect: A Top Ten of connector manufacturers

* Only Connect: Red toxic sludge points the way (Going Green #3)

* Only Connect: Handy Design Tips #4 – Explosion proof Ethernet

* Only Connect: We’re changing the world into a better place, baby!

* Only Connect: Handy Design Tips #3 – The right wrong connector

* Only Connect: Proud of the Made In UK mark

Nicab Ltd Nicab Ltd Staff
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